MeatMaster™ Flex
Description
Leading in-line X-ray analysis with MeatMaster™
Since MeatMaster™ was first launched in 2003, more than 500 units have been installed globally, covering applications as meat trimming in boxes or transported loose on the conveyor. The groundbreaking in-line X-ray analysis with MeatMaster™ has proven to be a great way to optimize quality and earnings by efficiently managing the fat/lean mix in the product while simultaneously checking for foreign objects.
Exceptional instrument flexibility
Standing on wheels, the unique flexibility makes it easy to fit the MeatMaster™ Flex into any production facility, with a minimum of space and installation requirement.
A tilting function makes it possible to tilt the conveyor up to 10 degrees and the main unit can be installed in two different heights.
Dedicated installation after the grinder
The MeatMaster™️ Flex is developed to fit into any production facility. It is an in-line solution designed to fit immediately after the grinder or into a production line with a compact production footprint.
Smart-enabled recipe handling
The intuitive recipe solution guides the operator to secure that batch targets are reached. The monitor will display the target volume and fat content of the selected batch. As the batch is produced, information about the development in volume and fat content is shown. Finally, also information about a detected foreign object will appear.
Advantages:
• No need for manual calculation (avoid risk of human errors)
• No need to use and maintain an external software program
• Increased productivity
Products | Raw ground meat, loose on the belt, fresh or frozen |
Parameters | Fat, weight, protein*, moisture*. Foreign object detection: metal, bone |
Performance | Fat: 0,8% RMSEP: 150 kg (330.6 lbs.). Weight: ≤ 2% relative. Foreign objects: Metal 3 mm. Bone 7 mm. |
Measuring range | 2% to 85% fat |
Product temperature | -20 °C to +40 °C |
Product presentation | Average meat height: 3 cm (1.18 in.) to 10 cm (3.94 in.). Belt width, in-feed: 32 cm (12.6 in.) between side rails at in-feed |
Capacity/max production volume | App. 20 tons/hour (44.000 lbs./hour) (continues flow) Max. flow per minute: app. 330 kg / 730 lbs. |
Startup time | From cold condition: app. 12 min. From warm condition: app. 3 min. |
*Calculated parameters
Technical specifications and installation requirements |
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Dimensions (W x H x D) | 185 x 210 x 85 cm (72.8 x 82.7 x 33.5 in.) |
Max height with open front door | 228 cm (90 in.) |
Weight | 590 kg (1300 lbs.) |
Conveyor belt speed | Up to 300 mm/sec = 18 m/min. (59.1 ft/min) |
Mains supply | 200-240 V / AC ±10 %, 1 phase, 50/60 Hz. (US/CAN: 120 V /AC ±10 %, 2 phase, 60 Hz) |
Power consumption | 750 VA |
Air supply | Clean dry air at 2 bars (28 psi) Flow: Approximately 15 l/minute Dew point: Lower than the temperature at the MeatMaster™ Flex location |
Altitude | Up to 2000 m (6557 ft) |
Temperature | 2 – 25 °C (max dT/dt 3 °C/3h) (35 – 77 °F. Max dT/dt 37.4 °F/3h) |
Relative humidity | 5 – 93 % RH. Wet or dry location |
Pollution degree | Pollution degree 2 |
Protection class | IPX9 (Except X-ray warning lamp). All components rated IP69 |
Technology: X-ray |
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X-ray source specifications | Operated at 100 kV / 0.8 mA |
X-ray emission | ≤ 1µSv at 10 cm distance and <5 µSv at 5 cm distance |
Interface | |
Instrument Interface | OPC UA, PLC/SCADA, FOSS Line Interface |